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Causes and solutions of general quality problems in heat-resistant PET bottles in the production process

Bottleneck skew

    Oil circuit is blocked Clear the oil circuit of the mold body

    Stretching rod exhaust hole is blocked Clear the stretching rod blowing hole

    Damaged nozzle seal Replace nozzle seal

center point deviation

    Pre-blow pressure too high Decrease pre-blow pressure

    The pre-blow flow is too large Reduce the pre-blow flow

    Pre-blowing position too early Delay pre-blowing position

    The stretch rod is bent Replace the stretch rod

    The gap between the stretch rod and the bottom mold is too large. Adjust the stretch rod gap.

    The preform temperature is too high Reduce the preform set temperature

Deformation of the bottom of the bottle

    Bottom mold oil temperature is too high Reduce the oil temperature of the hot oil

    The blowing valve of the bottom mold is damaged. Replace the blowing valve of the bottom mold.

    The temperature at the bottom of the preform is too high Reduce the temperature at the bottom of the preform

Bottom of the bottle wrinkled

    The pre-blowing pressure is too low Increase the pre-blowing pressure

    The pre-blowing air flow is too small Increase the pre-blowing air flow

    Pre-blow too late Pre-blow early

stiff neck

    Insufficient neck heating Increase neck heating

    Pre-blow pressure is too high Decrease pre-blow pressure

    The pre-blow flow is too large Reduce the pre-blow flow

    Pre-blow too early Delay pre-blow

    The position of the heating furnace is too high Adjust the position of the heating furnace

    The speed of the stretching rod is slow Check the stretching cylinder

Poor parting line forming

    Die compensation seal is damaged Replace compensation seal

    Improper adjustment of mold gap Adjust mold gap

Deformation of the front wall

    Cooling blow time is too short Extend cooling blowing time

    Mold body temperature is too high Reduce mold body temperature

    No cooling air blowing out of the stretch rod Overhaul the stretch rod blowing system

Deformation of sidewall after irrigation

    Mold body temperature is too low Increase the mold body hot oil temperature

    The preform setting temperature is too low Increase the preform setting temperature

    Cooling blow time is too long Decrease cooling blowing time

    Uneven distribution of plastic Adjust the blowing process to make the material evenly distributed

    The hot oil flow is too small. Clear the oil circuit and clean the oil filter.

Great shrinkage

    Mold temperature is low Increase mold temperature

    Low preform temperature Increase preform set temperature

    Cooling blow time is too long Shorten cooling blow time

    Oil circuit blocked Clear the oil circuit

Diameter is too large or too small

    Improper setting of cooling air blowing time Adjust cooling air blowing time

Uneven distribution of plastic Adjust the process to make the material evenly distributed